Tag Archives: Mud Cleaner
Why Screen Clogs and Wears Out Fast? Professional Manufacturer’s Guide to Root Cause Cost Reduction
Screens are essential core equipment in industrial production, mainly responsible for material classification, filtration, and impurity removal. They are widely used in various industrial scenarios. In practical applications, many enterprises face the problem of frequent screen clogging and rapid wear, which not only increases equipment replacement costs but also leads to production downtime and affects overall efficiency. In fact, these problems can be effectively solved by identifying the root causes and mastering scientific methods to reduce loss and control costs.
I. Core Causes of Frequent Screen Clogging and Wear
When encountering screen clogging and rapid wear, many enterprises tend to mistake it for poor screen quality. In reality, most issues stem from operational and selection oversights, mainly focusing on three aspects: first, improper selection. Failing to choose the appropriate screen type, aperture, and material based on material properties and working conditions; second, non-standard operations. Uneven feeding or failure to promptly handle clogged materials intensifies material friction and accelerates screen wear; third, inadequate maintenance. Failure to conduct regular inspections and cleanings allows minor wear to escalate, impacting normal screen use and creating a vicious cycle of replacement-damage-replacement.
II. Precisely Solving Clogging and Wear Issues to Reduce Usage Costs
II. Precisely Solving Clogging and Wear Issues to Reduce Usage Costs
Solving screen clogging and wear problems relies on precise control of each 环节. There is no need to blindly replace screens. Specific measures can be taken as follows:
- Precise selection is the foundation. It is necessary to combine material characteristics and production conditions to choose suitable screen materials and apertures, avoiding clogging and excessive wear caused by selection mismatches. For different material properties, select corresponding wear-resistant and anti-clogging screen types to ensure screen compatibility with working conditions and reduce clogging and wear at the source.
- Standard operations are key. Feeding should be maintained evenly to prevent excessive feeding caused by clogging. When screen clogging occurs, shut down and clean it promptly; forced operation must be avoided to prevent additional wear from sustained material friction. Meanwhile, operations must strictly comply with working condition requirements to prevent unnecessary loss caused by improper operations.
- Daily maintenance is crucial. Regularly inspect screens to identify and handle minor wear in a timely manner, preventing small issues from expanding. Reasonably reserve spare screens to reduce downtime. Additionally, there is no need to pursue low-cost screens. Although high-quality screens have a slightly higher initial investment, they have a longer service life, resulting in lower overall costs and higher cost-effectiveness.
- Professional screen manufacturers can provide customized selection suggestions based on specific production conditions to help enterprises precisely match screen types, further reduce usage costs, improve production efficiency, and avoid unnecessary losses.
A Batch of Solid Control Equipment Delivery
After in-depth communication and discussion with customer and on-the-spot investigation of customer, TR has reached cooperation with customer.
Dozens of solid control equipment have been completed production and sent to the project construction site on July 12, 2021.
This order includes two shale shakers, two mud cleaners, two vacuum degassers, ten mud agitators and four centrifugal pumps.The hot summer can’t stop TR employees from delivering goods for customers. TR employees work overtime to deliver a batch of solid control equipment in advance for customers.Any inquiry, please contact:<sunny@trsolidscontrol.com>.
TR Shale Shaker and Mud Cleaner sent to foreign oilfield
The TRZS703 linear shale shaker and TRQJ703-2S16N mud cleaner produced by TR Solids Control will be sent to foreign oil field to serve foreign oil drilling site.
Shale shaker and mud cleaner are two important equipment in the mud solid control system. The shale shaker is the first stage mud treatment equipment in the solid control system. It is mainly used to remove the larger drilling debris particles in the mud, which plays a great role in maintaining the performance of the drilling fluid and ensuring the treatment effect and service life of the second stage desander at the back The second and third stage mud treatment equipment consists of desilter.
According to the requirements of customers, the motors of the shale shaker and the mud cleaner are all equipped with Martin motor. Considering the interchangeability of the user’s vulnerable parts, our company selects TRZS703 linear shale shaker for the underflow screen of the mud cleaner, and the shaker screen specification is 700mm × 1250mm, which reduces the storage types of vulnerable parts of customers.
TR Solids Control is a manufacturer of solid control equipment and solid control system. It can provide customized parameters for customers, that is, to produce suitable equipment and systems for customers according to customers’ requirements. If necessary, they can contact, communicate and contact at any time.
TR Mud Cleaner is used abroad.
Mud cleaner is a solid control equipment that combines desander and desilter with shale shaker. At present, the Swaco Mongoose mud cleaner we have customized for a foreign customer is ready to be sent to the port. TR Solids Control has gone through eight years since inception. At present, TR Solids Control has already been ranked as a well-known brand along with international brands Swaco and Derrick.
TRQJ300*2S-100*12N Mud Cleaner
TR Solids Control has always adhered to the original concept of providing customers with the highest quality products.”Customer Satisfaction is TR Solids Control’s Highest Pursuit”. With the development of drilling industry, we have developed and produced three mud shale shaker with vibration motor. The trajectory of compound trajectory shale shaker can be changed under the condition of non-stop operation, so the screening effect is different.
TRSB6*5-14J Centrifugal Pump
For this order, it is made up of 2 sets TRQJ300*2S-100*12N mud cleaners, 4 pcs TRSB6*5-14J centrifugal pumps and some spare parts. As the main supply pump to mud cleaner, centrifugal pump is applied to transferring slurry or mud or water. Our TRSB6*5-14J centrifugal pump has large flow rate 200m3/h, and its lift can arrive 35m. So they have enough power to drive TRQJ300*2S-100*12N mud cleaner with large capacity 260m3/h. Mud cleaner and centrifugal pump are good match in solids control system, especially for oilfield drilling application.
Xi’an TianRui Petroleum Machinery Equipment Co.,Ltd is a solid control euquipment manufacturer combined with R&D,sales and service.
More info:
http://www.trsolidscontrol.com/
sunny@trsolidscontrol.com
TRQJ Mud Cleaner for US Trenchless Project
Recently, TR finished the factory delivery inspection of two sets TRQJ200*2S-100*16N mud cleaner that will be used in USA for a big trenchless project. This has the fifth time that this client purchased TR solids control equipment. They give a high evaluation about our product and services.
Drilling fluids mud cleaner, oilfield cleaner, API standard cleaner for sale
Drilling fluids cleaner is the second and third stage solids control equipment for treating drilling fluid. TR Solids Control is professional in manufacturing desilter and desander. It consists of desander, desilter and underflow shale shaker. It has higher cleaning ability compared with separate desander and desilter. In addition to reasonable design process, it equals another shale shaker. It is an high-efficiency equipment in mud solids control system.
Large capacity mud cleaner, China drilling cleaner manufacturer, top quality mud cleaner
Main Specification of TRQJ Series Cleaner
| Model | TRQJ200×1S-100×4N | TRQJ200×2S-100×8N | TRQJ250×2S-100×12N | TRQJ25×3S-100×20N |
| Capacity | 60m³/h | 120m³/h | 240m³/h | 320m³/h |
| Desander Cyclone Specs | 8″ | 10″ | ||
| Desander Cyclone Qty | 1 | 2 | 2 | 3 |
| Desilter Cyclone Specs | 4″ | |||
| Desilter Cyclone Qty | 4 | 8 | 12 | 20 |
| Working Pressure | 0.25～0.4mpa | |||
| Inlet Size | DN125mm | DN150mm | DN150mm | DN200mm |
| Outlet Size | DN150mm | DN200mm | DN200mm | DN250mm |
| Separation Point | 15μm～44μm | |||
| Bottom Shaker | TRZS60 | TRZS752 | TRZS752 | TRZS703 |
| Dimension | 1.51×1.16×2.0m | 1.835×1.23×1.81m | 1.835×1.23×1.81m | 2.42×2.15×2.15m |
| Weight | 600kg | 980kg | 1250kg | 2350 kg |
| Remark | All could be customized without bottom shaker. | |||
TRQJ mud cleaner with short delivery, mud cleaner for trenchless HDD, drilling mud cleaner
TRQJ series drilling cleaner is widely used in oil & gas drilling, trenchless HDD, city bored piling, tunneling construction, Drilling Waste Management, environment protection, mining, etc. Customer’s satisfaction is the highest pursuit of TR Solids Control. We are expecting to be service of you!
http://tianruisolidscontrol.ecer.com
Email: sunny@trsolidscontrol.com
Whatsapp：+86 13201722103
