shaker screen manufacturer|shale shaker screen supplier
TR is China shaker screen manufacturer and shale shaker screen suplier More »
Hookstrip Flat Screens|DERRICK 503 Screen|DERRICK FLC2000 Screen
Hookstrip Flat Screens are the series applied most widely at present.DERRICK FLC503 Screen|DERRICK FLC2000 Screen More »
Brandt Shaker Screen|Brandt Cobra Shaker Screen
TR Solids Control Supplies Brandt Shaker Screen and Brandt Cobra Shaker Screen. More »
FLC Polyure Screen,PMD& FLAT Shaker Screen
Derrick Shale Shaker is Drilling Linear Shale Shaker,TR is Mud Linear Shale Shaker Manufacturer. More »
Understanding Shaker Screens: The Key Component in Industrial Screening
Shaker Screen is a wire mesh panel with a hooked edge structure, serving as a core component in numerous industrial screening, classification, and solids control processes.
Working Principle：
Shaker Screens operate by vibrating the material to be screened. The vibration causes the material to move across the screen surface, enabling the separation of different substances—such as sorting particles by size or performing solids-liquid control. Larger materials are retained on the screen surface, while smaller ones pass through the mesh openings into designated collection devices. A typical Shaker Screen consists of multiple layers of wire mesh, with mesh sizes gradually becoming finer from top to bottom, and is mounted on a vibrating frame.
Main Application Fields：
This equipment is widely used across various industries. In mineral mining, agricultural production, waste management, and water treatment, Shaker Screens are employed for material size classification. In the oil and gas industry, the Shale Shaker Screen is a critical device in the drilling mud solids control system, effectively separating drill cuttings from drilling fluid.
Shaker Screen price ：
The cost of a Shaker Screen varies depending on its specifications, dimensions, and hooked edge material. The specific price needs to be determined based on the actual application’s mesh size technical requirements and material needs.
The Importance and Technological Evolution of Shaker Screen Design
In drilling mud processing systems, the design of the shaker screen directly impacts solids control efficiency. Among these components, the shale shaker screen has garnered particular attention due to its critical role in technological advancement.
Early screens primarily featured two-dimensional designs, such as plate screens or perforated plates. Today, three-dimensional screens have become the industry standard, incorporating wave, corrugated, or pyramid-shaped structures that significantly increase the contact area. This innovative design enhances separation potential—referring to the precision with which the screen can retain particles of specific sizes.
Screen performance is evaluated based on several key parameters:
- Separation potential: Determined by the ratio of screen aperture size to particle size.
- Flow capacity: Measures the volume of fluid passing through the screen per unit time, typically verified via oil permeability testing and marked with an API value.
- Aspect ratio and transmittance: Higher aspect ratios combined with lower transmittance generally indicate superior screening efficiency.
With the increasing complexity of drilling conditions, demands for shale shaker screens have become more diversified. The industry is leveraging material and structural innovations to develop shaker screens tailored to varying flow rates and particle requirements, balancing screening effectiveness with durability and ease of maintenance.
Technological advancements continue to optimize screen design, providing reliable support for the efficient operation of drilling activities.
How Does Screen Mesh Size Affect the Filtration Precision of Shaker Screens?
In drilling fluid solids control systems, the filtration precision of Shaker Screens largely depends on their mesh size. Mesh size, defined as the number of mesh openings per inch of length, is one of the key parameters determining the size of solid particles that can be separated.
For example, a rectangular Shale Shaker Screen labeled “50×40” indicates 50 openings per inch in the length direction and 40 in the width direction. Generally, a higher mesh size means the screen can remove finer particles.
The design of screen mesh size and opening diameter requires comprehensive consideration of various physical parameters such as drilling fluid viscosity, feed rate, and particle adhesion. Mud accumulation is prone to occur on high-tension screens, leading to mesh clogging and reduced screening efficiency. This highlights the importance of selecting the correct mesh size and structure based on the actual characteristics of the particles being processed.
In recent years, mesh opening shapes have gradually evolved from near-circular to elliptical, making it more complex to judge the separated particle size solely by “mesh size.” Therefore, the industry generally uses the “separation point” to auxiliary characterize screen performance, which is usually defined as the particle size where 50% of the particles are retained.
To help users make more accurate selections, manufacturers typically conduct a series of tests to determine the particle separation capacity of the screens and mark key performance indicators on product labels, providing objective basis for the selection of Shaker Screens.
What are the different kinds of Shale shaker screens that you can use?
In the drilling fluid solids control system, the Shaker Screen is the first critical component for solid-liquid separation, and its design directly impacts filtration efficiency. Understanding different types of Shale Shaker Screen helps make optimal selections based on specific operating conditions.
Currently, the most widely used type is the Hook strip Screen Panel. Composed of one or more layers of screen cloth bonded to a metal grid plate, it is tensioned via bolts and secured to the shaker basket sides with hook strips during installation, forming a flat and taut working surface on the shaker deck.
Another newer design is the Pyramid Screens. Unlike flat screen surfaces, it features a unique wavy structure that increases the effective screening area by approximately 40%. However, it is important to note that its advantages are typically fully realized when fully submerged in drilling fluid.
For applications requiring heavy-load resistance or frequent replacements, the Frame Panel Shaker Screen is a common choice. Equipped with a robust integrated frame, this screen offers excellent structural stability and is often used as a complete replacement component for the shaker deck.
Industry analysis indicates that each type of Shale Shaker Screen has its specific application scenarios. From the classic hook strip design to the high-capacity pyramid type, selecting the right screen is a fundamental step in optimizing solids control system performance.
How to maintain the shale shaker for life
In the drilling fluid solids control system, the service life of the Shale Shaker Screen directly affects production efficiency and operational costs. Industry data shows that even under optimal operating conditions, the screen is subjected to significant stress. Through standardized operation and daily maintenance, its service life can be effectively extended.
Experts point out that the core of Shaker Screen maintenance lies in the following aspects:
Firstly, keeping the screen surface clean and dry is crucial. Timely cleaning after operation to prevent solid materials from caking can maintain unobstructed screen openings.Secondly, during installation, replacement, or maintenance, careful operation is required to avoid mechanical damage to the screen structure and tensioned surface.In addition, uniform feeding to avoid local overload is an important measure to prevent premature fatigue and damage of the Shaker Screen.
At the same time, strictly maintaining the correct screen tension in accordance with equipment specifications is the foundation for ensuring screening efficiency and screen service life.
It is worth noting that in addition to the design and material of the Shale Shaker Screen itself, on-site natural operating conditions (such as material characteristics and processing capacity) also continuously affect screening efficiency and handling capacity. This urges users to make informed choices based on operating conditions at the initial purchase stage, matching the most suitable screen type from the source.
The industry consensus is that the careful maintenance and correct selection of Shale Shaker Screens are effective ways to improve the stability and economy of the entire solids control system.
Optimizing shale Shaker Screen Installation
As the core component of shale shaker screening equipment, the installation method of the Shaker Screen directly affects screening efficiency and operational stability. In recent years, with increasing demands for screening precision in industries such as mining and oil and gas development, the installation technology for Shale Shaker Screens has shown a trend of diversified development. Different types of screens are now paired with dedicated installation solutions, which has become an important direction for technological optimization in the industry.
Currently, mainstream Shaker Screen installation methods include hook strip type, wedge tension type, bolt fixation type, and others, all closely related to the screen’s design and material. Among these, hook strip installation is further divided into top hook strip and bottom hook strip forms. Bottom hook strip tensioning devices are commonly used for smaller Shaker Screens at the bottom of desanders and desilters. These achieve a secure fixation by tightening and then reverse-hooking, offering excellent sealing performance for the Shale Shaker Screen.
Wedge tension installation is widely used in Shale Shaker Screens from well-known brands like the Derrick series. Their matching steel frames come with pre-tensioning devices, requiring fewer spare parts and featuring a simple installation process. For combined Shaker Screens equipped on 4×5 type shale shaker screens, an installation method combining tension hooks and bolts is employed, allowing the screen to be securely suspended.
The installation and removal of hydraulically pressed screens are even more convenient. Simply operating a control lever allows for immediate screen release. Some shale shaker screen manufacturers combine hooks and pressure. This means the screen is tensioned by hooks and secured by bolts, achieving a tight and stable installation.
The iterative development of Shale Shaker Screen installation technology consistently revolves around the core needs of the screens. Whether optimizing traditional installation methods or applying new technologies, the goals are to enhance screen compatibility and extend service life, providing more reliable technical support for screening operations across various industries.
Key to Drilling Solids Control: Understanding Shale Shaker Screen Mesh Sizes
In a drilling solids control system, the Shale Shaker Screen serves as the primary processing equipment, and the selection of its mesh size directly affects the cuttings separation efficiency. This article briefly introduces the mesh sizes of Shaker Screens and their applications.
Screen mesh sizes are typically indicated by API numbers, which correspond to the screen’s filtration cut point range. According to the API RP13C standard, different mesh sizes of screens are required for different drilling stages. Common Shale Shaker Screen mesh sizes range between API 100 and API 170, accounting for approximately 70% of the total usage, with API 140 and API 170 being particularly widely used.
It is important to note that a Shale Shaker Screen is not a single-layer wire mesh. It is usually composed of 2-3 layers of composite wire mesh, and its separation characteristics differ from those of a single-layer mesh. Both the cut point and permeability are specially designed to meet the specific separation range specified by API standards.
How to select the appropriate screen? It is recommended to first consult a drilling mud engineer. In the absence of such support, the selection can be made based on drilling conditions, mud properties, processing capacity, and desired cuttings discharge effect. Accurate operating parameters help recommend a matching Shaker Screen model.
Correct understanding of screen mesh sizes helps optimize the operational efficiency of the Shale Shaker Screen and provides reliable solids control support for drilling operations.
The maintenance of the shaker screen is aimed at enhancing the performance of the shale shaker.
In the drilling mud circulation system, the Shale Shaker serves as the primary solid control equipment, and its performance directly impacts the workload and service life of subsequent equipment such as desanders, desilters, and even centrifuges. Among these components, the Shaker Screen is the core element determining screening efficiency. Sound Shaker Screen maintenance practices are crucial for sustaining overall system effectiveness and minimizing unplanned downtime.
Shaker Screens: The First Line of Defense for System Efficiency
The primary task of a Shale Shaker Screen is to efficiently separate large solid particles from drilling mud. If the Shaker Screen fails to operate effectively, oversized particles will enter downstream equipment, increasing their burden and potentially causing damage. Therefore, selecting the finest possible mesh screen (while avoiding mud loss) tailored to specific formations and drilling mud properties, and optimizing Shale Shaker parameters, forms the foundation for enhancing initial separation efficiency.
Key Tips for Shaker Screen Maintenance and Usage
Timely Inspection and Replacement: Strengthen supervision and immediately replace damaged or severely worn Shaker Screens to prevent compromised screening quality.
Proper Cleaning Methods: Avoid using hard objects such as brushes or sticks to scrape the Shale Shaker Screen during cleaning, as this may cause damage. Currently, high-pressure water cleaning is widely adopted on-site due to its easy access to water sources and proven effectiveness.
Careful Storage, Transportation, and Handling: The wire mesh of Shaker Screens is highly susceptible to damage from collisions with hard objects. Exercise caution during storage, transportation, and installation to avoid improper placement or handling.
No Unauthorized Bypassing: Unless in emergency situations, do not operate the system without the Shale Shaker. This protects downstream equipment and maintains stable mud performance.
Ensure Equipment Integrity: Regularly inspect the Shale Shaker itself to ensure components such as rubber buffer blocks and tensioning devices are intact and properly installed. These factors directly influence the Shaker Screen’s tension level and service life.
In summary, meticulous maintenance of Shaker Screens is a fundamental step in ensuring the efficient and stable operation of Shale Shakers. Through standardized operation and scientific maintenance, not only can the full solid control potential be realized, but also a solid guarantee is provided for the smooth operation of the entire drilling mud treatment system.
TR Solids Control’s custom-made shaker screens are ready for shipment.
TR Solids Control’s custom-made shaker screens are now ready for shipment after completing production.
These custom shaker screens are precisely sized at 750*900, fully meeting the customer’s actual operational requirements. Made from high-quality 316 wire mesh, the screens not only offer excellent corrosion and wear resistance but also provide high screening precision and excellent permeability. They can efficiently separate materials and improve operational productivity. The material properties ensure stable screening performance under complex working conditions, significantly extending the service life of the screens.
TR has long been dedicated to providing personalized customization services for shale shaker screens, deeply catering to the diverse needs of different customers. The customization service covers multiple core aspects. In addition to accurately matching the dimensions specified by customers, it also allows for flexible adaptation of wire mesh materials and optimized screen structure design based on the material characteristics, working conditions, and screening precision requirements of the customer’s actual operations. A professional technical team oversees the entire customization process—from needs communication and solution design to sample confirmation and batch production—ensuring that every custom screen precisely fits the customer’s shaker equipment and fully meets on-site operational requirements.
After rigorous quality testing, this custom shaker screen meets all standard specifications and is ready for immediate use. The products have now been packaged and are awaiting scheduled shipment to the customer’s designated location.
TR Solids Control manufacture and supply replacement Ml-Swaco Shaker Screen as per APl standards.
In oil and gas drilling operations, the shale shaker screen serves as the first and most critical line of defense in the solids control system. It directly determines the cleanliness and reusability of drilling fluid, influencing overall operational efficiency and costs.
Professional manufacturer of replacement products, Xi’an TR Solids Control Company proudly presents its Tianrui brand shaker screens, which have obtained certification to the American API RP 13C standard and are compatible with mainstream shaker models such as Swaco. This series of shaker screens boasts the following outstanding performance advantages:
Durable Performance: Constructed with high-quality 304 or 316 stainless steel mesh, the screens offer excellent corrosion and wear resistance, ensuring a long service life even under harsh drilling conditions.
Efficient Screening: Featuring precision lamination technology and scientific aperture design, the screens achieve accurate separation even at high throughput, effectively removing fine harmful solids from drilling fluid.
Wide Compatibility: The product line includes various types such as steel frames and PT frames, compatible with Swaco Mongoose series and other shaker models to meet diverse customer screening needs.
Reliable Operation: Manufactured in strict compliance with API standards, the screens maintain high tension and resistance to deformation, ensuring stable operation and consistent screening efficiency over extended periods to support uninterrupted drilling operations.
Adopting mechanized and standardized production processes, the company is committed to delivering shaker screens with stable performance and consistent quality. High-quality shale shaker screens are essential components for safeguarding drilling fluid performance and reducing overall drilling costs.
