Tag Archives: Shale shaker screen

Replacement Derrick Hyperpool Pyramid Screens Shipped to Iraq

At the beginning of August, we received an order of 145 replacement Derrick Hyperpool pyramid screens,and after ten days of production,we completed this batch of shaker screens for new customer. They will be used on their Derrick Hyperpool shale shaker in oil drilling field. Usually shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud(drilling fluid). It is of great importance to drilling efficiency. TR Solids Control is committed to designing high quality shaker screens to provide our clients the right screen for perfect fit at competitive price.

Derrick Hyperpool Pyramid Screens
Replacement Derrick Hyperpool Pyramid Screens

As for this order, it includes 145 pcs pyramid type with API50,80,100,140,200. Mesh sizes of pramid shaker screen are smaller and thinner than that of the steel frame shaker screen. The fine mesh sizes maximize the solids removal capabilities of the screen. It is suitable for various types of shakers, such as linear motion shale shakers, elliptical and circular motion shale shakers. Polyurethane type screen panel is made of polyurethane sheet with high quality screen surface. This kind of screen is abrasion resistance and much longer service life than the Woven Wire Screen.

shaker screen wooden case
Carton packing and wooden packing of shaker screen

TR shale shaker screens are available for FLC Series, Brandt VSM, Cobra Series, Swaco Mongoose and KEM-TRON shale shakers. We accept customized shale shaker screens according to client’s design. Till now, we have been the leading China OEM supplier of good quality and high performance shaker screens for over 11 years. Our shaker screen has exported to many countries like Egypt, Indonesia, Thailand, Pakistan, Dubai, Iraq, India, South Africa, Nigeria, Canada and so on.

If you need shaker screens,please feel free to contact us:

Sunny Lee

sunny@trsolidscontrol.com

Solution to Over-fast Damage of Shale Shaker Screen

There are many main reasons for the quick breakage of mud shale shaker, such as unqualified shaker screen quality, tension of shaker screen, wrong steering of vibrating motor and accumulation of clay, which will lead to the quick breakage of mud shale shaker. In order to solve these problems, how should we avoid and make timely adjustments?

Shaker Screen tension is insufficient to cause screen tremor

Shaker Screen tension is insufficient to cause screen tremor

Shaker Screen tension is insufficient to cause screen tremor

Shaker Screen tension is insufficient to cause screen tremor, which is usually broken or damaged along the edge of the screen or at the edge of the blanking press strip; screen quality is not up to standard, the screen generally has upper sieve stratification and lower stress layer, requiring that these two layers closely adhere to each other, if the pre-tensioning process is poor, when the bottom of the screen is subjected to.When the force layer is tightened, the layering of the screen is not tightened, and the throwing force of the drilling cuttings decreases greatly when the drilling cuttings are working, so that the drilling cuttings can not be discharged. When the vibration motor steering is wrong and vibration motor steering is debugged, the field operators consider that as long as the drilling cuttings go forward, the method is not suitable. Used for translating elliptical shaker.

The motor rotates inward incorrectly

If the motor rotates inward incorrectly, the projection angle is also forward, but the cuttings have the force of rolling backward. At this time, the speed of the cuttings moving forward is much slower. And the time spent on the screen is long, even the cuttings can not be discharged. How to effectively solve these problems: when the screen box is running, press the stop of the electronic control box.

At this time, the vibrating screen will stop slowly, observe the elliptical track formed by the small points on the side plate when the vibrating screen is running, roll to the sand outlet for correct turning; remove the shaker shield, check whether the apricot eccentric block rotates outward; change any two phase lines in the power supply of the electric control box, and sprinkle some sand on the screen. One of the quicker sand removal speeds is the right direction.

When drilling cuttings accumulate on the screen and quickly damage the screen, we should increase the vibration amplitude

  • When drilling cuttings accumulate on the screen and quickly damage the screen, we should increase the vibration amplitude;
  • Use spraying water to wash the screen and drilling cuttings to reduce the stickiness of the drilling cuttings, but this method is only suitable for situations where water is allowed to be added;
  • Adjust the angle of the screen at the end of the sand outlet to downward, which is conducive to the discharge of cuttings by gravity, but may lead to slurry runoff;
  • Changing the mesh number of screen or adjusting the flow rate of single screen to ensure that the flow stop point of drilling fluid is close to the outlet of screen, and drilling cuttings can be discharged smoothly under the lubrication of drilling fluid.

These are only part of the rapid breakage of the screen screen and the corresponding treatment methods. To solve this problem thoroughly, we need to have a shaker for mud. Maintenance, but also in time to find problems at work and give appropriate solutions.

Contact us

Sunny Lee | Sales manager

M(WhatsApp): +86 13186019379

Why choose TR shale shaker screen?

INTRODUCE

Determination of the specifications of the shale shaker screen:

The specifications of the screen are usually expressed in terms of mesh. The mesh number of the screen is the number of wires or the number of holes per inch of length in the direction of the warp (length) or weft (width) of the screen. For example, 40 mesh means that there are forty meshes per square inch in the screen cloth. The larger the mesh size of the shale shaker screen, the lower the screening rate of the screen, and the smaller the processing amount, the more likely it is to be damaged.

a-square grid    b-the Dutch grid    c-square grid    d-twill grid
Determination of the specifications of the screen are usually expressed in terms of mesh. The mesh number of the screen is formed by the intersection of the screen warp  and the weft.

Its main features are as follows:

  1. These products screen constructed with two or three 304 or 316 stainless steel wire cloth layers with a steel backing plate and steel frame combined together. Because of different mesh size and hole size, get a better filtering effect.
  2. The bottom high strength steel frame, supporting bar with the moderate tension screen cloth, combined together. Infinitely enhance the screen intensity and endurance, get a better filtering effective. Mesh sizes ranging from 20 to 325. The whole cloth is divided into independent small surfaces, prevent the part excessive expansive damaged, with a special rubber plug together to repair damage, can save the time to replace the screen, Increase the efficiency and reduce the cost.

ADVANTAGE

Xi’an Tianrui Solids Control adopts international advanced technology and mechanized production mode to produce Tianrui brand shale shaker screen and alternative screens of international famous brands. The screens available from API20 to API400 are available; Xi’an Tianrui Screen has Long service life and good separation effect, all meet US API standards and have API certificate. Shale shaker  screens are mainly divided into four types: frame screens (wave screens and flat screens), hard groove screens (wave screens and flat screens), soft groove screens and slot screens. Xi’an Tianrui not only manufactures our own shale shaker  screen, but also can customize the screen according to customer requirements. It can also produce shaker screens such as Drrick, Swaco and Brant, which are well-known foreign brands.

PAREMETER

API number Aperture size (mm) API number Aperture size (mm)
API 20  >780.0 TO 925.0 API 120 116.5. TO 137.5
API 30 550.0 TO 655.0 API 140 137.5. TO 165.0
API 35 462.0 TO 550.0 API 170 137.5. TO 165.0
API 40 390.0 TO 462.0 API 200 137.5. TO 165.0
API 50 275.0 TO 390.0 API 230 137.5. TO 165.0
API 60 213.0 TO 275.0 API 370 137.5. TO 165.0
API 70 196.0 TO 213.0 API 325 137.5. TO 165.0
API 80 165.0 TO 196.0 API 400 137.5. TO 165.0
API 100 137.5. TO 165.0

PRODUCT PHOTOGRAPH

DERRICK 2000 Screen

DERRICK 500 Screen

 

CONTACT US

Web: www.trsolidscontrol.com

http://tianruisolidscontrol.ecer.com

Email: sunny@trsolidscontrol.com

Whatsapp:+86 13201722103

 

Brandt BL-50 / King cobra|Hybrid Vibrating Screen

Composite Vibrating Screen Brandt King Cokra / Hybrid Brandt Shaker Screens

King cobra,Hybrid Vibrating Screen,replacement shale shaker screen,drilling shale shaker screen

King cobra,Hybrid Vibrating Screen,replacement shale shaker screen,drilling shale shaker screen

1. The user can choose a composite frame or an iron frame screen.
2. Adapted to NOV Brandt Cobra, King Cobra, Mini Cobra, Venom, LCM-2D, LCM-3D vibrating screen and mud cleaner
3. The screen material can be SS304 / SS 316 stainless steel.
4. Different proportions are satisfied with different drilling formation requirements.
5. Composite frame sieve, long life, to prevent rust, effective screening area, light weight.

We use the NBR and the advantage as follows : Oil resistant,High temperature resistant,wear-resisting,Can withstand the high temperature of 150 ℃,Low temperature 40 ℃ below zero.TR Solids Control factory manufactures the completely replacement shale shaker screen for over 30 years experience and has professional technical team.Product stability, strong alternative.

Brandt & Model for shale Brandt BL-50 / King cobra
Brand Name TR Solids Control
Application solid control system & Desander & Desliter
Type Linear
Body Material Stainless Steel Plate
Product Name Oil Drilling Vibratying Screen Brandt King Cokra / Hybrid Brandt Shaker Screens

FLC 48-30 / 2000 PWP Shale Shaker Screen for Shakers

FLC 48-30 / 2000 PWP Shale Shaker Screen for Solid Control or Desander.48-30 PWP Shale Shaker Screen is a kind of Derrick shaker screens.

(1) FLC 48-30 / 2000 PWP Shale Shaker Screen Applicable to FLC 2000 vibrating screen.
(2)There are two types of waves and flat, can adapt to a variety of conditions, the price of economic light weight.

The PWP screens are constructed of multiple screen layers bonded to a perforated metal plate for added support and facilitation of repair. Bonding squares help maintain cut point integrity by stabilizing the Sandwich Screen, increasing durability by reducing screen flutter, and isolating any screen failures. Screens for particular shakers may be repaired using the stainless steel plugs supplied with the panel.

Shale Shaker Screen for Shakers,Drilling Shaker Screen,Shaker Screen for Sale

Shale Shaker Screen for Shakers,Drilling Shaker Screen

FLC 48-30 / 2000 PWP Shale Shaker Screen Parameters

Model Brand & Model for shaker Mesh Range Dimension Weight
TR-01 FLC 2000 PWP 20-325 1053*697mm 4.8kgs

Remark:
Packing: carton case inside & wooden box outside or according to your requirement.
Delivery:shipped in7-15 days after your payment.

Oil Shale Shaker Screen performance is vital in the operation of a drilling rig as the shakers are the primary stage in the removal of drilled solids. Improper screen selection can lead to: loss of expensive drilling fluids, premature pump failures, overloading of other solids removal equipment such as centrifuge, decreased equipment life, reduced rate of penetration and serious problems in the well bore.

We are an exporter of 48-30 PWP Shale Shaker Screen.TR solids control is the Designed,selling,production,service and delivery of Chinese shaker screen manufacturer.We will provide the high quality PRE-Tensioned Screen and Derrick 48-30 PWP Shale Shaker Screen.

Contact Us:TR Solids Control
Sales office:No.10 West of North 2nd Ring Road Xi’an City.
Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.
Tel:+86-29-86332919
Call:18509252400
E-mail:sales@trsolidscontrol.com
Web:www.chinasolidscontrol.com
www.trsolidcontrol.com

Tensoning Shaker Screen

Shaker Screen is very important for drilling shale shaker.Tensoning Shaker Screen is a kind of mud shaker screens.

Tensoning Shaker Screen|Derrick PWP Shaker Screen|PMD 48×30 shaker screens

Tensoning Shaker Screen|Derrick PWP Shaker Screen|PMD 48×30 shaker screens

For soft hook strip screen, the back plastic material can be diamond shape hole, rectangular hole, square hole, or other pattern. If we manufacture it as un-bonded screen, we usually use only one layer screen with thicker wire relatively to common 2 layer screen of same mesh size
Hard tensioning shaker screen presently are almost made with back plate punched with square, and/or rectangular hole. New technique and latest procedure lead beautiful appearance and long operational life.

for example:Derrick PMD 48-30 Shaker Screen is kind of Tensoning Shaker Screen.Derrick shale shaker screen has sold all over the world such as American,Canada,Russia, Iran, Iraq, Italy, Australia, Germany, India, Middle East and so on which are very popular.

PRE-Tensioned Screen|Derrick PWP Shaker Screen|FLC2000 PWP Shaker Screen|500 Falt Shaker Screen

PRE-Tensioned Screen|Derrick PWP Shaker Screen|FLC2000 PWP Shaker Screen|500 Falt Shaker Screen

If your screen panel is very special and rarely used in the market, please also advise detail dimension and exact size you need. Hook side length, the width from hook side to another hook side.

We are an exporter of Tensoning shaker screen.TR solids control is the Designed,selling,production,service and delivery of Chinese shaker screen manufacturer.We will provide the high quality PRE-Tensioned Screen and Derrick PMD 48×30 shaker screen.

Contact Us:TR Solids Control
Sales office:No.10 West of North 2nd Ring Road Xi’an City.
Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.
Tel:+86-29-86332919
Call:18509252400
E-mail:sales@trsolidscontrol.com
Web:www.chinasolidscontrol.com

www.trsolidcontrol.com

Shaker screen and drilling fluid purification

Drilling fluid shale shaker is the most important purification equipment in the solid control system.As the first stage of drilling fluid purification, the role of the shale shaker is to remove the particles larger than 70μm from the drilling fluid returned from wellhead.So that the next further cleaning stages,such as desander,desilter can keep on going.The performance of the shake shaker has impact not only on the quality of the first stage treatment, but also on the next stage purification effect.

Drilling Linear Shale Shaker Manufacturer|Drilling Shakers|DERRIK Shale Shaker

Drilling Linear Shale Shaker Manufacturer|Drilling Shakers|DERRIK Shale Shaker

Working principle and function: Drilling fluid shale shaker is mainly composed of the frame, vibrating motor,and other component. The particles in the drilling fluid larger than the mesh hole are separated out and discharged from one end of the shale shaker screen by the vibrating force.The smaller particles go through the shale shaker screen and go into the mud tank to be separated by next purification stage. It can be seen that the shale shaker screen is an important part of the shale shaker. The shale shaker screen is a consumable component. The shaker screen’s performance and quality affect the overall screening efficiency and quality of the shale shaker.

Shale shaker screen can be divided into wave screen and flat screen according to the out appearance. The treatment capacity of the wave screen is 30% larger than that of the flat screen. The wave screen is very popular with drilling companies. Different manufacturers named the screen differently.The size and the main material of the shaker screen is also different.

Derrick manufactures shaker screen named FLC503 and FLC2000.

The FLC503 is used for the FLC503 shale shaker. The latter is mainly used for FLC2000 shale shaker. The difference between them is that the installation method is not

Derrick FLC2000 Screen|Shaker Screen|Derrick PMD Screen|Derrick 500 Shaker Screen|FLC PMD Screen

Derrick FLC2000 Screen|Shaker Screen|Derrick PMD Screen|Derrick 500 Shaker Screen|FLC PMD Screen

the same. Both can be made of flat screen or wave screen. TR Solids Control can manufacture replacement shaker screen for FLC503 shaker screen and FLC2000 shaker screen.The details about FLC503 and FLC2000 can refer our related blogs.

Derrick 503 Screen|Derrick PMD Screen|Derrick 500 Screen|500 Flat Screen|Derrick Flat Screen

Derrick 503 Screen|Derrick PMD Screen|Derrick 500 Screen|500 Flat Screen|Derrick Flat Screen

We will introduce other brand like SWACO and Brandt next time.

TR Solids Control is a professional manufacturer of shale shaker screen and solid control equipment. TR can provide replacement screen of derrick, swaco and brandt screen. If you need any type screen, TR solid control will provide you with a high quality alternative screen. We can also customize the screen for your requirements.

 

Contact:  Mark

Sales office:No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel:+86-29-86332919

Call:+86-13186019379

Whats App:13186019379

E-mail: mark@trsolidscontrol.com

Web: www.chinasolidscontrol.com

            www.trsolidcontrol.com

            www.trsolidscontrol.com

            www.tr-shale-shaker.com

Shale shaker screen separation process

During the drilling process, the solid-liquid separation process begins when the drilling fluid flows on the shale shaker screen surface after passing through the circulatory system to carry the cuttings back to the wellhead, then through the elevated tank, the buffer tank and the shunting plate till onto the shale shaker screen.This kind of design can reduce the direct impact on the shaker screen.This is also one reason that can influence the longevity of the shaker screen.

                                           Drilling Linear Shale Shaker Manufacturer

Solid-liquid separation is a process, it is impossible to immediately separate all the drilling fluid when the mud fluid just flow to the shaker screen. When a small part of the mud fluid passes through the shaker screen, most of the mud liquid immediately spread out along the shaker screen, forming a layer of mud. Mud layer becomes thinner and thinner with the separation process going on, until at last reaches one certain position,generally called liquid phase termination line. In this process, large solid particles are repeatedly thrown, small particles and liquid passing through the screen into the mud tank to start the next cleaning stage,such as desander and desilter.Over the termination line solid particles continue to move forward until being discharged. The liquid phase termination line is normally located in the 2/3 to 3/4 effective length of the shaker screen when the shale shaker works normally.

Xi’an TR is a professional manufacturer of mud shale shaker and drilling fluid solid control equipment,widely applied in oilfield drilling,mineral mining,HDD and trenchless system,etc.At the same time,TR provide series of shaker screens for our clients,such as frame shaker screen(Swaco Mongoose,Brandt BL-50,Brandt VSM300),

                                                  FLC500 flat Shale Shaker Screen

hook strip screen(Derrick FLC series shaker screen) ,hook strip soft screen.

                                              DEERICK FLC2000 Screen|Shaker Screen

TR Solid Control is also an exporter of mud shale shaker,drilling fluid shale shsker and related shaker screen.Welcome to TR Solid Control to consult and guide the mud shale shaker and other solid control equipment.

Contact:  Mark

Sales office:No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel:+86-29-86332919

Call:+86-13186019379

Whats App:13186019379

E-mail: mark@trsolidscontrol.com

Web: www.chinasolidscontrol.com

            www.trsolidcontrol.com

            www.trsolidscontrol.com

            www.tr-shale-shaker.com

 

FLC 500 Flat Shaker Screen

FLC 500 flat Shale Shaker Screen constructed with two or three 304 or 316 stainless steel wire cloth layers with a steel backing plate combined together. Because of different mesh size, and steel backing plate, on the condition of using intensity, to get the best and most effective filtering area.
The above of thin wire cloth with middle and the bottom of the thick wire cloth, combined with different thickness steel backing plate together, infinitely enhance the whole screen use intensity.
Because of different model and clients requirement, can choose different steel backing plate form, for example hexagonal, rectangular, square and so on, supporting the above different screen cloth, the above cloth is divided into independent small surfaces, prevent the part excessive expansion damaged, better extend the use lifetime.

FLC 500 Flat Shaker Screen,Flat Shaker Screen,Shale Shaker Screen,Flat Shaker Screen

FLC 500 Flat Shaker Screen,Flat Shaker Screen,Shale Shaker Screen,Flat Shaker Screen

Advantages of FLC500 Flat Shaker Screen :

1. Wear-resisting

2. long service life,

3. Higher flow rate

4. Easy disassembly

5. Trapping (dreg) effect is good

6. Technical expertise

FLC500 Flat Shaker Screen Parameters

Product name Drilling waste management FLC500 flat Shale Shaker Screen for oil filtration
Wire mesh material SS304 SS316 or customized as customers demands
Size 1050*695mm
Weight 6 kgs
Screen layers 2 or 3 layers
Mesh count 20-325mesh
Quality standard compliant with API RP13C Standard

Remarks:Packaging Details:2 pieces one carton, 20 pcs one wooden case. Out size of the wooden case: 1250*780*1000mm

Shale shaker screen used in solids control equipment are generally made of woven wire cloth, in many different sizes and shapes, with a perforated plate as frame. Our FLC500 Flat Shaker Screen cloth is designed to last longer, handle higher flow rates, resist blinding and remove fine solids. Improved screen life,Increased flow capacity,Lower overall rig screen cost,Available for all shakers.

We are an exporter of shaker screen.TR is a Steel frame screen maufuacturer and china Steel frame screen supplierOur factory approval the API,Drilling Shale Shakers and drilling shaker screen have the API certification.TR solids control is the designed,selling,production,service and delivery of Chinese drilling fluid shakers manufacturers.We will provide the high quality shaker screen and swaco mongoose shaker screen.

Thanks for visiting our website. Please feel free to leave a message if you any questions.

Contact Us:TR Solids Control

Sales office:No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel:+86-29-86332919

Call:13186019379

E-mail:sales@trsolidscontrol.com

Web:www.chinasolidscontrol.com

 www.trsolidcontrol.com

Pyramid shale shaker screen characteristic and main parameter

Pyramid shale shaker screen is named by its special pyramid outer appearance.The main features of pyramid shaker screen made by TR Solid Control are as follows:

  • It is constructed by 2 or 3 layers of 304 or 316 stainless steel cloth combined together on one steel backing plate.The steel cloth is bent to like pyramid shape or wavelike and then is stuck to the steel backing plate with special glue.

    pyramid shaker screen

    Pyramid shale shaker screen

  • Because of wavelike structure,the treatment capacity increased by 25% to 50% compared with the same specification plate screen.

    Pyramid shale shaker screen

  • The installation method of pyramid screen is just like the hook strip screen or the wedge fixing device.
  • The materials can be:stainless steel,plastic,steel and galvanized plate.

TRP Series Of Pyramid Screen Parameter

Model Model for Shaker replaced Mesh Range Dimension LxW(mm) Weight(kg)
TRP-1 DERRICK FLC-2000 PMD 40-325 1053X697 6
TRP-2 DERRICK FLC500 SERIES PMD 40-325 1050X697 7.8
TRP-3 BRANDT BL-50 40-325 635X1253 9.3
TRP-4 TRZS833 40-325 1080X830 10.4

TR Solid Control can provide all kinds of shale shaker screen used in oil drilling site,HDD drilling mud recycling system and other waste management systems.Shaker screen is one vulnerable parts in drilling process.TR provide large number of shaker screen to our clients with high quality and competitive price. Welcome to inquiry us about shale shaker screen or other solid control equipment.

 

 

Contact:  Mark

Sales office:No.10 West of North 2nd Ring Road Xi’an City.

Manufacture: No.60 Caotang Industry Zone Huxian County Xi’an City.

Tel:+86-29-86332919

Call:+86-13186019379

What’s App:13186019379

E-mail: mark@trsolidscontrol.com

Web: www.chinasolidscontrol.com

            www.trsolidcontrol.com

            www.trsolidscontrol.com

            www.tr-shale-shaker.com